Milling cutters, as an important tool in metal cutting and processing, can be categorized into various types depending on their design and use. Kingchip shares several common types of milling cutters and their application details in different industries.

1. End milling cutter

Characteristics and structure: the cutting edge of end milling cutter is distributed in the circumference and ends of the tool, usually with two edges, four edges or even more edges of the design. Multi-flute design can improve cutting efficiency and workpiece surface quality.

Applications:

Precision parts machining: In the automobile manufacturing industry, end milling cutters are used for machining engine blocks, gearbox housings and other complex parts that require high precision.

Mold manufacturing: ball end mills (a special type of end mills) are used in mold manufacturing to carve complex three-dimensional surfaces, such as the inner surface of automobile bumper molds.

2. End milling cutter

Characteristics and structure: The cutting edge of end mill is perpendicular to the tool axis, suitable for cutting operations in the vertical direction.

Applications:

Deep groove and blind hole machining: In mechanical manufacturing, end mills are used to machine deep grooves and blind holes, such as the internal structure of hydraulic pumps.

Edge chamfering: In the manufacture of electronic equipment shells, end mills are used to process the chamfering of the edges to increase the aesthetics and feel of the product.

3. Face milling cutter

Characteristics and structure: face milling cutter has a large diameter and multiple cutting edges, suitable for large surface machining.

Applications:

Large workpiece processing: in the aerospace industry, face milling cutters are used for processing aircraft fuselage, wings and other large metal plates, requiring extremely high flatness and surface quality.

Heavy machinery manufacturing: in the manufacture of heavy machinery such as excavators, bulldozers, face milling cutters are used to process the flat surfaces of large castings to ensure a close fit between the components.

4. Ball end milling cutter

Characteristics and structure: The cutting part of ball end milling cutter is spherical, which is especially suitable for the processing of three-dimensional surface.

Application cases:

Artistic sculpture: In the manufacture of artwork, ball end milling cutters are used to carve complex three-dimensional sculptures, such as human statues, animal statues, etc., which require a high degree of artistic expression and detail reproduction.

Medical equipment manufacturing: In the manufacture of artificial joints, orthopedic implants and other medical equipment, ball end milling cutters are used to process complex curved surfaces to ensure a good fit with the human skeleton.

5. Angle Milling Cutter

Characteristics and structure: Angle milling cutter's cutting edge is designed at a certain angle, suitable for machining angled or beveled surfaces.

Application examples:

Gear processing: In gear manufacturing, angle milling cutters are used to process the tooth surface of gears to ensure gear meshing accuracy and transmission efficiency.

Aerospace parts: In the manufacture of turbine blades for aircraft engines, angle milling cutters are used to process special angles of the blades to improve the efficiency and performance of the engine.

6. Spiral groove milling cutter

Characteristics and structure: The spiral groove design reduces cutting resistance and improves chip removal and cutting stability.

Application cases:

Composite material processing: In processing carbon fiber reinforced plastic (CFRP) and other composite materials, helical flute milling cutter can effectively reduce material delamination and improve processing quality and efficiency.

Deep hole drilling: In the manufacture of oil drilling equipment, helical flute milling cutters are used for machining deep holes, such as the internal passages of drill pipes, which require extremely high cutting stability and chip removal capability.

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